-
Bag in Box Line and Foam/Gel Puck Line Validation
Validation and Engineering Services for Bag in Box (BIB) Line and Foam/Gel Puck Line
Read More
-
Cake Mixing and Ingredient Upgrade
Whole and white egg handing and CIP systems
-
Capacity Expansion and New Product Introduction Projects
Design Group supports industry-leading beverage producers with upgrades to their existing production systems to expand capacity, increase flexibility and improve OEE.
Read More
-
Capacity Expansion for Vaccine Production Facility
Capacity Expansion, new, ground up, full scale vaccine production facility
Read More
-
Cat Litter Line Expansion
Provided total integrated solution involving facility, process, packaging and controls engineering and construction management services for a new Cat Litter Line.
-
Cell & Gene Therapy Facility CQV Support
Project Management support, commissioning, qualification and validation services supporting Cell Gene Therapy Clinical manufacturing facility.
Read More
-
cGMP Compliance Remediation
Evaluation of business and production practices for a cosmetics manufacturer to develop a joint action plan for 483 remediation to conform to cGMP.
-
Commissioning, Qualification, and Relocation
Plan, organize and manage the commissioning, qualification, and release of new production areas following completion of construction and relocation activities.
-
Computerized Laboratory System Data Integrity Assessments
Achieve and improve alignment with 21 CFR Part 11 and EU Eudralex Annex 11 requirements of compliance for site laboratory and manufacturing equipment.
Read More
-
Continuous Manufacturing
Commissioning and Qualification of all utilities and equipment that convert a traditional batch process to continuous, single-use.
-
Ethanol Based Ingredients
Installation of over 500 feet of piping and equipment to allow for receiving a new 90% ethanol based ingredient (E1) that is to be used in a new product.
Read More
-
Expansion of Commercial Scale Purification Suite
Capital Project CQV Support for monoclonal antibody manufacturing facility purification suite.
Read More
-
Food Packaging Engineering
Design Group support for Food Industry packaging projects spans 20 years and a variety of products, services and applications.
Read More
-
Food Processing Plant Server and Network Upgrade
Upgrading plant controls network, leveraging Rockwell Industrial Data Center (IDC) for Rockwell software and the installation of thin clients for operator workstations and quality data entry.
-
Greenfield Wine Production Facility
New 660,000 square foot wine production facility, including a 260,000 square foot warehouse and 400,000 square foot warehouse.
Read More
-
High Speed Beverage Lines
Design Group delivers extensive experience in the design, integration and implementation of new beverage lines.
Read More
-
High Speed Solid Dosage Filling and Packaging Lines
Design Group delivers integrated turnkey solid dosage lines for major pharmaceutical manufacturers on expedited schedules.
Read More
-
Home, Personal Care, and House Products
Design Group offers a wide-range of engineering services to the home, personal care, and household products industries.
Read More
-
Implementation of Infor CloudSuite Industrial (SyteLine) ERP
Implementation of Infor CloudSuite Industrial for a client that machines and assembles complex aerospace parts who needed an ERP system to address scheduling, capacity planning, materials, BOM structuring, and the management of Human Resources.
Read More
-
Implementing Lean across Manufacturing for an MRE Producer
Lean implementation to reduce inventory, improve throughput and reduce rework.
-
Industrial Automation Network Design
Industrial automation network to move assets off the corporate enterprise network for leading generics pharmaceutical company.
-
Infor XA Managed Services
IT support to maintain business continuity and migration to Infor XA
Read More
-
Ingredient Slurry Addition and PLC Conversion
Addition of two material storage tanks with a turnkey electrical and controls solution. Also included, a solution to upgrade antiquated plant hardware in conjunction with the equipment addition.
-
Kaizen events for Meal Packaging Company
Lean implementation through Kaizen for reducing inventory, improve quality and labor savings.
Read More
-
Kaizen events for Walk-in Van Manufacturer
Lean consulting through Kaizen events for a Walk-in Van Manufacturer.
Read More
-
Manufacturing Level Lean for Forklift Manufacturer
Lean implementation to improve production capacity, throughput time and eliminate non-value added activities.
-
Material Receiving and Process Systems
Design and installation of numerous material and ingredient receiving systems.
Read More
-
Multi-Purpose Vessel Conversion
Conversion of an existing Multi-Purpose Vessel (MPV) for use as a temporary sucrose storage and distribution vessel. Sucrose intended to replace HFCS where used in tea and beer.
Read More
-
New 204,000 Square Foot Distribution Facility
Site real estate due diligence, facility planning, architecture, design and construction management for a new 204,000 ft2 Sales Service Center.
-
New 225,000 Square Foot Facility
Total design and construction management services for a 225,000 ft2 facility.
-
New 360,000 Square Foot Pet Food Manufacturing Facility
Complete design, permitting and construction management of a new 360,000 ft2 Pet Food Manufacturing Facility.
Read More
-
New Green Facility for Progressive Brewer
Design Group Facility Solutions provided custom energy conservation measures in our design of the brewery utilities.
Read More
-
Organization Level Lean for Mattress Manufacturer
Lean implementation to improve customer order lead time and increase revenue.
-
Palletizer and Stretch wrapper Safety Guarding
Design, installation, validation and commissioning of a multi-zone palletizer and stretch wrapper safety system for 10 beverage lines.
-
Perfusion Controller Development and Product Quality Verification
Process automation design, research and development testing, software quality testing and traceability.
-
Product Configurator – Knowledge-based Total Solution
Developed a web-based configurator with a 2D SVG visual canvas panel that was developed using MVC3 and HTML5.
Read More
-
qPCR Laboratory Project Management, Commissioning and Qualification
Project Management and Qualification Services related to the build out of a new Quality Control PCR Laboratory.
Read More
-
REDESIGN: Cost Optimization and Standardization for Food and Beverage Manufacturer
Cost Optimization and Standardization to reduce long lead time and facilitate global availability of replacement parts.
Read More
-
REDESIGN: Cost Reduction for Hygiene Disposables Manufacturing Machinery
Design a competitive and cost-effective hygiene disposables manufacturing machine.
Read More
-
REDESIGN: Cost Reduction for Industrial Products Manufacturer
Product design for manufacturability, safety and cost optimization.
Read More
-
REDESIGN: Design Product Variants for Industrial Slicing Systems Manufacturer
Product design for variants that suit market requirements in Europe and US.
Read More
-
REDESIGN: Improved Capacity of Packaging Line for Pharmaceutical Manufacturer
Improved capacity of packaging line to achieve higher production rates in the existing facility.
-
REDESIGN: Modularization and Cost Optimization for Packaging Machinery Manufacturer
Global market expansion through modularization and cost optimization of products.
Read More
-
RETROFIT: Safety upgrades for Consumer Packaged Goods Manufacturer
Design guarding for a chilled roll machine to eliminate safety issues.
Read More
-
RETROFIT: Safety Upgrades for Industrial Cleaning Wipes Manufacturer
Design vapor containment guarding to eliminate safety issues.
Read More
-
REVERSE ENGINEERING: Cost Optimization for Horizontal Flow Wrapper Machine
Develop a competitive, low cost, modular and hygienic horizontal flow wrapper machine.
Read More
-
REVERSE ENGINEERING: New machine design for diagnostic screening device
New machine design to replace an obsolete machine while avoiding production loss and continued presence of product in the market until new product launch.
Read More
-
Sanitary and CIP Upgrade for Sauces
Sanitary audits and CIP upgrade for sauces
Read More
-
Single-Use Enzyme Replacement Therapy Manufacturing Facility CQV
Capital Project CQV Support for State-of-the-Art Continuous Bio-manufacturing facility employing primarily single-use technology at pilot plant scale.
Read More
-
Sucrose Storage Tanks
Installation of two 20,000 gallon permanent sucrose storage tanks (heat traced and insulated), relocation of two Phase 1 skids, and a new skid for tank in/tank out (product and CIP) capabilities.
Read More
-
Utility Commissioning Services
Provide commissioning services for facility and utilities in new commercial production space.